Thanks guys!
Organ update....
I started to profile the mdf discs cut for Max's organ.
The 2 middle of the 3 bottom layers(left in the pic)I had to take to work with me & shape them with a large 1 1/2" roundover bit on an overhead router.(As luck has it,I forgot my camera that morning)
Some of the discs in the previous set of pics were merely for build up & were not glued.After the routing,these pieces were removed giving the desired curvature & radii to make up the base.The smallest disc(center)has a 3/16" roundover.It will be the 1st bottom layer & will be the base.
The last 2 discs that make up the top half,I was able to do them at home with another makeshift radiusing jig & a router with a tilt base.
With all 5 pieces stacked,the overall outer shape really comes together.
I took the very top layer & set it up with the other radiusing jig & router to cut away the front half in several passes.This will create the shelf for the keys...which I have yet to determine how to go about making
The circle in the center will be cut out just about all the way through for Max after the pieces are glued together.
Here the stopping points from cutting the shelf have been cleaned up.The small ledge in the back of the shelf towards the center will be for the back portion of the keys to rest upon...& will probably get trimmed back a little more.
From here,I need to glue all of the layers together.I plan to start priming it as well to seal up the mdf.Then start sanding, smoothing up the sides,& prime some more.I'm sure all of you guys who have used the crap knows how mdf will literally soak up paint...especially on cut sides.The suck factor here is that there are a lot of potential of paint absorbtion